Very use full to cut small & medium size in length billets for online rolling mills. Hard chrome plated pillars helps for guiding cutting blades. Water cooled platens to help cool down machine body to increase its life. Machine travel with billet speed with help of hydraulic travel cylinder. We can provide these machines synchronized with ccm through automation help of PLC & HMI.
Hot Billet Shareing Machine
Steel plants need the connuous operaon weather it is SMS or CCM or Rolling Mills. While the CCM is producon the square billets then it need to cut into specific length to get it ease to transfer from one locaon to other either into same unit or into same unit from one place to other. Billet cung by manual pracce face many problems and limitaons like safety of human, gas consumpon, Maintenance, Power consumpon. To overcome and ulize the Hydraulic Horizontal and Vercal Hot Billet shear machines. It cuts the billet on specific length automacally as per automaon.
Owing to our expertise in the domain. We are involved in manufacturing, exporting & supplying wide range of hydraulic presses, cylinders & power packs since 1996. We have in house facilities like fabrication shop, machine shop as well as assembly shop. Since last 3 years we are introduce our new product “hot billet shearing machine” for steel billets manufacturers. We are manufacturing horizontal as well as vertical shear machines.
Our provided shear machines are majorly used for cutting mild steel hot slabs, plate, girders blooms & billets. offered shear machines are precisely manufactured by utilizing optimum quality components and ultra modern techniques. In vertical shear 4-pillar guided pillars constructed in design vertical upward cutting.
we are manufacturer of Hot Billet Shear Machine. We also provide you this machine with automation synchronize with ccm speed and give better accuracy for cut to length. this machine is eco friendly no gases required. zero material loss.
| PARTICULERS | IN TERMS | HBS-130 | HBS-160 | HBS-200 | |||
| Cutting Force | TONS | 75 | 90 | 105 | |||
| Cutting Cyl. Stroke | mm | 190 | 210 | 285 | |||
| Working Pre. | kg/sq.cm | 150 | 150 | 150 | |||
| Daylight Gap | mm | 170 | 190 | 260 | |||
| Cutting Cy. Speed Cutting/Return | mm/sec | 22/50 | 22/50 | 22/50 | |||
| Electric Motor | hp | 25 | 30 | 50 | |||
| Electric Motor For Travel | hp | 02 | 02 | 03 | |||
| Travel Cylinder Stroke | mm | 800 | 1000 | 1000 | |||
| Max Billet Cutting Size | mm | 130X130 | 160X160 | 200X200 | |||
| Oil Tank Capacity ( For Two Machine) | ltr | 600 | 800 | 1000 | |||
| Operating | mode | MANUAL & AUTO BY HMI & PLC | |||||
| Minimum Temp. Of Billet Required | ℃ | 950 (MINIMUM) | |||||
| Cutting Length Accuracy With Automation | mm | ±15mm | ±15mm | ±15mm | |||
| Electric Motor For Heat Exchangers | hp | 2 | 2 | 2 | |||
| Plate Type Heat Exchanger | kcal/hr | 9000 | 12000 | 12000 | |||
| Approx. Weight | kg | 3200 | 3800 | 5000 | |||
| Automation | type | PLC WITH DRIVES & HMI SYNC WITH YOUR CASTER FOR CUT TO LENGTH | |||||
Material Saving Compression Calculation
| Billet size in mm | Mini. cut thickness in oxy aci. cutting mm | Material loss per cut through oxy.aci.cutting in gms | Cut thickness in shear machine mm | Material saving per cut in gms |
| 100 x 100 | 6 | 450 | 0 | 450 |
| 130 x 130 | 6 | 800 | 0 | 800 |
| 160 x 160 | 7 | 1400 | 0 | 1400 |
| 200 x 200 | 8 | 2200 | 0 | 2200 |
Product advantages:
The aluminum rod heating furnace is to heat 6M long aluminum rod(can be customized ) to the required temperature (generally around 500 °C), the aluminum rod is kept in the furnace for a long time, the aluminum rod temperature can be uniform, and the mechanics can be improved. According to the heating method, it is divided into natural gas heating or electric heating（can be customized).
It has economical automatic hot shear and independent hydraulic system and stainless steel circulating fan, has the following characteristics:
1. Electric in and out aluminum rod.
2. Pneumatic (hydraulic) turning rod.
3. Furnace door pneumatic lifting.
4. Automatic temperature control.
5. Over temperature alarm.
Easy to operate, safe, energy efficient and environmentally friendly.
Pure aluminum is a metal with good plasticity and low strength in aluminum processing. Although it has many excellent properties, its use is limited. Aluminum alloys are different. People can adjust the composition and content of alloys according to actual needs, and improve the strength, workability, corrosion resistance, wear resistance, hardness, surface properties, liquid fluidity, and other specificities of aluminum alloys. In casting production, the aluminum alloy solidifies into a solid state from liquid, and the cooling rate is fast, causing defects such as uneven crystal composition of the solid solution, dendrite segregation, and casting stress that result in low plasticity and poor processing properties. Measures should be taken to eliminate the as-cast structure and composition unevenness. The as-cast non-equilibrium crystalline state is thermodynamically metastable, and heating it to a certain temperature accelerates the transition to equilibrium. This method, known as homogenization, has effects mainly manifested in the following aspects:
Revolutionizing Billet Cutting In India Powermelt's Hot Billet Shear Machines
In the fast-paced world of steel and metal processing, efficiency and precision are paramount. One critical aspect of this industry is the cutting and shearing of hot billets, a process that requires specialized equipment to ensure consistent quality and uninterrupted production. Enter the Hot Billet Shear Machines from India Powermelt Pvt Ltd, a leading manufacturer of industrial equipment.
The Importance of Hot Billet Shearing
Hot billet shearing is a crucial step in the steel and metal production process. After the casting and rolling stages, the resulting billets need to be cut to specific lengths to meet the requirements of downstream processes, such as forging, rolling, or further processing. Accurate and efficient hot billet shearing is essential for maintaining product quality, minimizing waste, and ensuring the smooth flow of production.
India Powermelt’s Expertise in Hot Billet Shear Machines
India Powermelt Pvt Ltd has established itself as a trusted name in the manufacturing of Hot Billet Shear Machines. With years of experience and a commitment to innovation, the company has developed a range of shear machines that set the standard for the industry. Their Hot Billet Shear Machines are known for their precise and reliable operation, ensuring consistent and high-quality cutting of hot billets.
Key Features of India Powermelt’s Hot Billet Shear Machines
- Precise Cutting: The machines are engineered to provide precise and consistent cutting of hot billets, ensuring that the final products meet the required specifications.
- High-Speed Operation: With the ability to cut billets at high speeds, these machines help to maximize production output and minimize downtime.
- Robust Construction: Made from high-quality materials, India Powermelt’s Hot Billet Shear Machines are built to withstand the rigors of industrial environments, ensuring long-lasting performance and minimal maintenance requirements.
- Automated Controls: The machines feature advanced control systems that allow for easy operation and monitoring, reducing the risk of human error and improving overall efficiency.
- Customizable Design: The company offers customized solutions to meet the specific needs of each client, ensuring that the shear machine is tailored to the unique requirements of the application.
Applications of India Powermelt’s Hot Billet Shear Machines
- Steel Mills: These machines are commonly used in steel mills for the cutting of hot billets, ensuring consistent product quality and efficient production.
- Forging Shops: Hot Billet Shear Machines are essential for forging operations, where they are used to prepare the billets for the forging process.
- Rolling Mills: In rolling mills, these machines are used to cut hot rolled products to the desired lengths, enabling further processing and fabrication.
- Foundries: Hot Billet Shear Machines are also used in foundries to cut cast products, ensuring that they meet the required specifications.
Customized Solutions for Every Need
India Powermelt Pvt Ltd understands that every client has unique requirements and challenges. That’s why they offer customized solutions tailored to meet the specific needs of each client. Whether you require a standard model or a custom-designed shear machine, the team at India Powermelt has the expertise and resources to deliver a solution that exceeds your expectations.
Commitment to Quality and Customer Satisfaction
India Powermelt Pvt Ltd is committed to delivering high-quality products and exceptional customer service. The company’s team of experts works closely with clients to ensure that their needs are met and that the shear machine is installed and commissioned smoothly. With a focus on after-sales service and support, India Powermelt ensures that clients can rely on their equipment for years to come.
Vertical Hot Billet Shear Achine
Owing to our expertise in the domain. We are involved in manufacturing, exporting & supplying wide range of hydraulic presses, cylinders & power packs since 1996. We have in house facilities like fabrication shop, machine shop as well as assembly shop. Since last 3 years we are introduce our new product “hot billet shearing machine” for steel billets manufacturers. We are manufacturing horizontal as well as vertical shear machines.
Our provided shear machines are majorly used for cutting mild steel hot slabs, plate, girders blooms & billets. offered shear machines are precisely manufactured by utilizing optimum quality components and ultra modern techniques. In vertical shear 4-pillar guided pillars constructed in design vertical upward cutting.
Very use full to cut small & medium size in length billets for online rolling mills. Hard chrome plated pillars helps for guiding cutting blades. Water cooled platens to help cool down machine body to increase its life. Machine travel with billet speed with help of hydraulic travel cylinder. We can provide these machines synchronized with ccm through automation help of PLC & HMI.
we are manufacturer of Hot Billet Shear Machine. We also provide you this machine with automation synchronize with ccm speed and give better accuracy for cut to length. this machine is eco friendly no gases required. zero material loss.
Specifications:
| PARTICULERS | IN TERMS | VBS-130 | VBS-160 | VBS-200 | VBS-240 | |||
| Cutting Force | TONS | 75 | 90 | 105 | 300 | |||
| Cutting Cyl. Stroke | mm | 190 | 210 | 285 | 300 | |||
| Working Pre. | kg/sq.cm | 150 | 150 | 150 | 200 | |||
| Daylight Gap | mm | 170 | 190 | 260 | 280 | |||
| Cutting Cy. Speed Cutting/Return | mm/sec | 22/50 | 22/50 | 22/50 | 22/50 | |||
| Electric Motor | hp | 25 | 30 | 50 | 70 | |||
| Electric Motor For Travel | hp | 02 | 02 | 03 | 05 | |||
| Travel Cylinder Stroke | mm | 800 | 1000 | 1000 | 1000 | |||
| Max Billet Cutting Size | mm | 130×130 | 160×160 | 200×200 | 240×200 | |||
| Oil Tank Capacity ( For Two Machine) | ltr | 600 | 800 | 1000 | 1200 | |||
| Operating | mode | MANUAL & AUTO BY HMI & PLC | ||||||
| Minimum Temp. Of Billet Required | ℃ | 950 (MINIMUM) | ||||||
| Cutting Length Accuracy With Automation | mm | ±15mm | ±15mm | ±15mm | ±15mm | |||
| Electric Motor For Heat Exchangers | hp | 2 | 2 | 2 | 2 | |||
| Plate Type Heat Exchanger | kcal/hr | 9000 | 12000 | 12000 | 12000 | |||
| Approx. Weight | kg | 3200 | 3800 | 5000 | 6000 | |||
| Automation | type | PLC WITH DRIVES & HMI SYNC WITH YOUR CASTER FOR CUT TO LENGTH | ||||||
Hot Billet Shearing Machine
Product Details:
- Type Hydraulic Shearing Machine
- Material Mild Steel
- Computerized No
- Automatic Grade Semi-Automatic
- Voltage 110-220 Volt (v)
- Color Black
- Warranty 1 Year