Round Caster

Types Of Continuous Casting Machine

Multi-Radius Bullet Caster

Modular caster changed the way smaller induction furnace owners have been making steel and enabling them to migrate from cumbersome and expensive ingot making to billet making to direct hot billet charging for continuous rolling mills. Taking a step forward, IPM has launched a Multi-radius bullet caster which revolutionized small and medium scale steel making industries around the world. This simple but high-tech caster is playing important role in shaping steel in shaping the industry which helps in improving overall plant efficiency and optimize the cost of production. Equipped with essential features like rigid dummy bar, automatic secondary spray cooling, multi-point unbending & straightening, and optimized equipment & process automation. Bullet caster is essentially meant for reliable, flexible, safe, and reproducible casting. It also ensures low operation & maintenance cost and provides an option of direct rolling of hot billets.

Bullet casters provide throughput up to 30 Ton/hour/strand with casting speed at 5 M/Min@110Sq. M/Section size and oscillation speed ranging from 40 – 300 CPM.

BULLET CASTERS HAVE HIGHER – LEVEL FEATURES LIKE:

Ladle turret for high productivity plants with multiple melting furnaces also improves the safety of machines and operators.
Hydraulic oscillation system for dynamic adjustment of frequency, stroke, and waveform ensures highest surface quality, accuracy, safety, and reduced space requirement and maintenance cost.
The turnover cooling bed is installed in plants willing to produce 12 meters long billets for meeting dimensional accuracy.
An automatic gas cutter or hydraulic shear is installed for reducing human-dependent operations, which also ensures exact billet length with high cutting quality.

FEATURES OF PARAS BILLET CASTER

The billet casters are designed and developed based on specific industry applications.
They are suitable for casting at a speed of 5 m/min/strand for 100 sq.
They are of high quality and perform optimally.
They have smooth operations and trouble-free maintenance.
They are used for casting round or square formats.
The billet casters have multi Zone Cooling and Closed Loop sensing for providing ‘roll-able’ first and billet last.
They are used to produce materials for shapes, pipes, wire rod, bars and others.

QUALITIES OF PARAS BILLET CASTERS

Simplicity and Compactness: Paras billet casters offer very simple and compact solution which is capable of producing several tons of commercial grades annually.
Highest output: The billet casters provide the best solution for all applications that require the highest output at minimal operating cost.
Special grades: These machines are designed for the production of special grades of carbon steel and stainless steel. They are regarded as the leading technology in the market.
Continuous production: These machines are capable of providing 23 hours of continuous production.

MAJOR TYPES OF CONTINUOUS CASTING MACHINES

In the CC Machine as shown in Fig 1, liquid steel flows from a ladle, through a tundish into the water cooled mould made of copper. Liquid steel is protected from exposure to air by a slag cover over each vessel and by ceramic nozzles between vessels. Once in the mould, the liquid steel solidifies against the mould walls to form a solid shell. Drive rolls lower in the CC machine continuously withdraw the shell from the mould at a rate or ‘casting speed’ which matches the flow of incoming liquid metal, so the process ideally runs in steady state. Below mould exit, the solidifying steel shell acts as a container to support the remaining liquid. Rolls support the steel to minimize bulging due to the ferrostatic pressure. Water and air mist sprays in secondary cooling zone cool the surface of the strand between rolls to maintain its surface temperature until the liquid core is solid. After the centre is completely solid (at the ‘metallurgical length’) the strand is cut into desired length of the cast product.

Product Details:

Minimum Order Quantity	1 Piece
Rolled Shape	Cylindrical
Production Capacity	15-20 ton/day

Sheet Roll Bending machines are primarily used to bend sheets thinner than an inch. However, they can be used for heavy duty applications involving materials that are three to four inches thick. Sheet Rolling Machines are of high quality to ensure mass production and long life.